How to assemble a grain roller mill for a microbrewery/brewpub

This mill setup is an excellent choice for brewpubs. It balances functionality and performance with price. The Crankandstein 328G roller mill will crush approx 15lb/minute and produce a nice crush that balances grain bed fluidity with mash efficiency. 

Items used in the build

  • Heavy duty wooden table (used)—$40
  • Two 7' pieces of 1.5" angle iron and eight bolts/nuts/washers—$30
  • Crankandstein 328G 8" fully geared three roller mill—$400
  • Crankandstein wooden mill plates and bolts (top and bottom)—$30
  • 1hp 120V fully enclosed, fan-cooled Electric Motor (1675rpm)—$160
  • Flex couplers for motor and speed reducer, and spider—$30
  • 10:1 Horizontal Shaft Worm Drive Speed Reducer and oil—$110
  • Bolts for motor, speed reducer and mill—$10
  • Electrical box, switch, cord grips, connectors and wood motor mount—$25
  • Flashing and universal vent boot—$17
  • Monster hopper and extension (MMH-3Pro; MMH-EXT)—$60

Option 1 (direct drive):

  • Flex couplers for speed reducer and mill drive shaft, and spider—$30
  • Board to raise mill shaft to same height as speed reducer shaft—$5
  • Positive: best milling action and won't slip
  • Negative: there is less protection against damage if the mill jams (e.g. from a tool falling in while operational)

Option 2 (belt drive):

  • Split bushing and sheave for speed reducer —$16
  • V Belt—$5
  • Pulley for mill drive—$10
  • Six brackets and ten bolts for tensioner—$40
  • Benefit: safer as the belt 
  • Positive: safer
  • Negative: since grain is hard, it can jam the rollers somewhat easily causing the belt to slip 
Tools used in build:
  • Drill and drill bits
  • Wrenches
  • Jig saw
  • Tape measure, square and pencil

Controlling vorlauf and lauter rates for best efficiency and preventing a stuck mash

Good crush size for high bed fluidity and mash efficiency

6 comments

  • Hi Gary — thank you for your feedback. The hopper and extensions numbers are now listed above.

    BREWHA Equipment Co
  • Hi,
    I loved the video on building the grain mill. I have just one question, which Monster hopper and extension did you pick for the project.

    Best Regards,
    Gary

    Gary Gaziano
  • Hi John — at present Princess Auto has one for CAD140/USD100 that they can ship throughout US and Canada; not sure the quality of it though. You can search online for ‘10:1 Horizontal Shaft Worm Gear Speed Reducer’.

    BREWHA Equipment Co
  • Where did you find the reducer? I can’t find one for less than 350.

    John Oglesbee
  • HI Obioma, pricing for our BIAC systems can be seen on our website, and additional BIAC/4-in-1 fermenters (to expand production capacity) that can be brewed directly in saving time and ensuring best sanitation are generally about 45-50% the price of the complete system (pricing for those can also be seen on our website). Regarding shipment, it depends on what you order, and where it is going, but a single system to a major port is about $500-900 and each additional fermenter adds $200-300. Further information such as what else is needed, how to brew, how to install equipment, budgets etc. etc. can be found on our website (the search bar can be helpful to help narrow your results).

    BREWHA Equipment Co

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